GrindGuide
Semi-synthetic and full emulsions
- Semi-synthetic and full emulsions
Emulsions consist of a mixture of water and oil, whose properties vary significantly depending on the oil content.
Semi-synthetic emulsions contain a comparatively low oil content and therefore provide good cooling performance with moderate lubricating ability. They are commonly used when a balanced combination of cooling and lubrication is required.
Full (true) emulsions have a significantly higher oil content and thus offer improved lubrication performance. This makes them particularly suitable for more demanding grinding processes with higher loads.
The performance of emulsions strongly depends on their composition and the correct mixing ratio, as both under- and over-concentration can lead to process issues.
- Rotors
- Cylinder rollers
- Cycloidal gearing
- Cycloidal gearbox
- Tensile specimen
- Centering disk
- Counterbore
- Pin
- Gear rack
- Gear drive
- Gear
- Machine tool spindle
- Tool holder
- Shaft
- Hob
- Shell end mill
- Cylindrical milling cutter
- Roller
- Rest bar
- Gear cutting tools
- Gearing
- Compactor
- Valve piston
- Vane
- Turbocharger
- Turbine shaft
- Turbine blade
- Turbine rotor blade
- Turbine stator blade
- Turbine housing
- Rotor blades
- Tripod joints
- T-slot milling cutter
- Titanium
- Gun drill
- Fir tree cutter
- Step reamer
- Step milling cutter
- Step drill
- Spur gear
- Keyhole saw blades
- Control piston
- Punch
- Stator
- Stamping tools
- Rotor
- Spiral drill
- Spindle nut
- Spindle
- Collet chuck
- Clamping nut
- Clamping chuck
- Clamping jaws
- Sinter punch
- Countersinks
- Roughing cutter
- Worm gear
- Worm pump
- Worm shaft
- Finishing cutter
- Disc milling cutters
- End mill
- Sawing
- Saw blade
- Rotor shaft
- Rotor slits
- Rose drill
- Pinion shaft
- Pinion
- Fluted rollers
- Reamer
- Broaching tool
- Broach
- Form knurling tool
- Pump housing
- Pump
- Profile roller
- Profile milling cutter
- Connecting rod
- Groove cutter
- Zero point clamping system
- Nimonic
- Micro drill
- Knife
- Dies
- Linear guideways
- Steering rack
- Steering pinion
- Steering nut
- Roller
- Crankshaft
- Coupling flange
- Recirculating ball nut
- Recirculating ball gear
- Inner ring of ball bearing
- Outer ring of ball bearing
- Ball bearing
- Ball screw spindle
- Ball screw nut
- Ball-nose end-mill
- Bone screws
- Circular saw
- Bone rasp
- Hip stem
- Artificial hip
- Acetabulum
- Hip joint ball
- Internal extractor
- Thread molder
- Sprocket gearing
- Bone cutter
- Bone drill
- Sprocket
- Compressor shaft
- Compressor housing
- Graver
- Countersink
- Sliding block
- Inconel
- Impeller
- Thread cutting tool
- Thread cutter
- Universal joint
- Rocker lever
- HSK holder
- Honledge
- Hirth joint
- Hirth coupling
- Constant velocity joints
- Gearbox shaft
- Limit plug gauge
- Threaded gauge
- Piston rod
- Thread rollers
- Flat die
- Threaded spindles
- Piston ring
- Piston pin
- Piston
- Clamping ring
- Tap
- Gripper jaws
- Gerotor
- Joints
- Chuck parts
- Chuck jaws
- Guide rails
- Milling pins
- Milling tools
- Form milling cutter
- Flange shaft
- Flange
- Eccentric shafts
- Deburring knife
- Injection needles
- Injection nozzles
- Single-lip drill
- Nozzle needle
- Nozzle body
- Nozzles
- Dual cut end mill
- Three-jaw chuck
- Double radius cutter
- Spacer ring
- Dental drill
- Bolt
- Drill point
- Drill
- Bending punches
- Band saw
- Compensating shafts
- Pull stud
- Drive shaft
- Axis
- Axis bridge
- Dressing wheels
- Dressing roll
- Dressing
- Four-jaw chuck
- Drilling tool
- Milling cutter
- Gear hob
- Barrier screw
- Drill
- CBN
- Digital twin
- Deburring tools
- Extruder screw
- Screw conveyors
- Roughing
- Forming tools
- Lead screw
- Thread rolling die
- Thread rolling
- Hard metal
- Honing tools
- Corundum
- Reaming
- Burnishing tools
- Finishing
- Ball screw
- Stator blades
- Rotor blades
- Compressor
- Gear hobbing
- Tungsten-molybdenum alloys
- Cutting insert
- XING Dressing
- Mineral casting
- Bevel gear
- Screw compressor
- Screw compactors
- Closed Loop Manufacturing
- Worm gearbox
- Cutting rotor
- Skiving tools
- Insert
- Profile grooving insert
- Cermet
- Cutting ceramics
- High-speed steels
- Polycrystalline diamond
- Machining tools
- Polycrystalline cubic boron nitride
- Nickel superalloys
- Internal gearing
- Serration
- Hypoid gearing
- Thread whirling tools
- Spiral gearing
- Involute gearing
- Ball track milling cutter
- OPC UA
- Material removal rate
- Sintered corundum
- Grain size
- Grinding wheel hardness
- Contact pressure
- Diamond
- Diamond abrasives
- Service life
- Feed rate
- Feed movement
- Feed
- HSK
- IIoT
- SK
- RPM
- Grinding burn
- Grinding crack
- Dressing unit
- Kinematics
- Dynamics
- Machining theory
- Machining with a defined cutting edge
- Machining with an undefined cutting edge
- Peripheral grinding
- Surface grinding
- Up grinding
- Down-grinding
- Rake angle γ
- Clearance angle α
- Shear velocity
- Continuous chips (flow-type chips)
- Tadpole-shaped chips
- Spherical chips (globular chips)
- Cutting speed / machining speed
- Fused aluminum oxide grinding wheel (conventional alumina grinding wheel)
- Semi-friable aluminum oxide grinding wheel (semi-noble corundum grinding wheel)
- Fused aluminum oxide grinding wheel (high-purity aluminum oxide grinding wheel)
- Sintered alumina grinding wheel (microcrystalline alumina grinding wheel)
- Silicon carbide grinding wheel
- CBN grinding wheel
- Diamond grinding wheel
- Hardness testing of vitrified-bond grinding wheels
- Static hardness effect
- Dynamic hardness effect
- Balancing of grinding wheels
- Static balancing
- Dynamic balancing
- Cutting speed / peripheral speed
- Workpiece speed / feed rate
- Speed ratio
- Depth of cut
- Material removal volume
- Chatter marks
- Active roughness depth
- Dressing infeed
- Single-point diamond dressing tools
- Ground form diamond dressing tools
- Multi-point diamond dressing tools
- Dressing plates (diamond tiles)
- Diamond dressing rolls
- PCD dressing tools
- Electroplated diamond dressing bar
- Diamond dressing block (hand-set or electroplated)
- Diamond cup wheel with pneumatic drive
- Crush dressing
- Rotary diamond dressing
- Steel or carbide profile rolls (crush dressing rolls)
- Small crush dressing discs (steel and CVD types)
- Diamond dressing rolls (profiling rolls)
- Profiling with diamond disc dressers (diamond form rolls)
- Continuous Dressing
- Coolants and lubricants in grinding technology
- Non-lubricated and lubricated fully synthetic solutions
- Semi-synthetic and full emulsions
- Cutting and grinding oils
- Additives for coolants and lubricants
- Boundary layer lubrication (surface film lubrication)
- Mixed lubrication
- Fluid lubrication
- Grinding oil viscosity
- Increasing coolant service life
- Creep-feed grinding
- Internal and external cylindrical traverse grinding
- External cylindrical peel grinding
- Internal cylindrical peel grinding
- High-speed grinding (HSG)
- Difference between high-speed grinding and high-efficiency grinding
- Principle of grinding
- Key parameters of the grinding process
- Dressable and Non-Dressable Grinding Wheels
- Passive entrainment
- Spring-loaded entrainment
- Force-actuated entrainment
- Between centers
- Shoe grinding
- Chip cross-section
- Grinding forces
- Grinding power
- Grinding energy
- Grinding temperature
- Geometric accuracy in grinding
- Surface quality
- Subsurface influence
- Tool wear
- Vitrified bond of grinding wheels
- Resin bond
- Metal sintered bond
- Hybrid bond
- Rubber bond
- Electroplated bond
- Brazed bond
- Classification of abrasive grain sizes
- Designation of grinding wheels
- Grinding wheel mounting
- Safe mounting and stable operation of grinding wheels
- Thread grinding
- Coordinate grinding
- Gear grinding
- Discontinuous generating grinding
- Continuous generating grinding
- Dressing with unbonded abrasives
- Dressing with bonded abrasives
- Form-stable dressing tools
- Wearing dressing tools
- Laser dressing
- Electrical discharge dressing (EDM)
- Electrochemical dressing processes
- Ultrasonically assisted dressing
- Contact-erosive dressing
- Positive process
- Sintered dressers
- Electroplated negative dressers
- Double reversal process
- Natural diamond dressers
- CVD diamond and MCD dressers
- Profile roll
- Dressing of conventional grinding wheels
- Dressing of superabrasive grinding wheels
- Drill
- Twist Drill
- Center Drill
- Multi-Step Drill
- Counterbore (Spiral Countersink)
- Deep-Hole Twist Drill
- Single-Lip Deep-Hole Drill
- Tap
- Thread Forming Tap
- Piloted Counterbore