GrindGuide
High-speed grinding (HSG)
- High-speed grinding (HSG)
In high-speed grinding, the grinding wheel is operated at significantly higher speeds than in conventional processes. The characteristic effects only occur at high cutting speeds (typically > 80 m/s).
As the speed increases, the process behavior changes: chip formation occurs differently, and the additional power requirement does not increase as strongly as expected. This makes it technically feasible to utilize high cutting speeds effectively.
In practice, a range of approximately 120 to 180 m/s has proven to be well controllable. Even higher speeds are possible but are limited by mechanical stresses on the wheel and the lack of additional benefits.
- Rotors
- Cylinder rollers
- Cycloidal gearing
- Cycloidal gearbox
- Tensile specimen
- Centering disk
- Counterbore
- Pin
- Gear rack
- Gear drive
- Gear
- Machine tool spindle
- Tool holder
- Shaft
- Hob
- Shell end mill
- Cylindrical milling cutter
- Roller
- Rest bar
- Gear cutting tools
- Gearing
- Compactor
- Valve piston
- Vane
- Turbocharger
- Turbine shaft
- Turbine blade
- Turbine rotor blade
- Turbine stator blade
- Turbine housing
- Rotor blades
- Tripod joints
- T-slot milling cutter
- Titanium
- Gun drill
- Fir tree cutter
- Step reamer
- Step milling cutter
- Step drill
- Spur gear
- Keyhole saw blades
- Control piston
- Punch
- Stator
- Stamping tools
- Rotor
- Spiral drill
- Spindle nut
- Spindle
- Collet chuck
- Clamping nut
- Clamping chuck
- Clamping jaws
- Sinter punch
- Countersinks
- Roughing cutter
- Worm gear
- Worm pump
- Worm shaft
- Finishing cutter
- Disc milling cutters
- End mill
- Sawing
- Saw blade
- Rotor shaft
- Rotor slits
- Rose drill
- Pinion shaft
- Pinion
- Fluted rollers
- Reamer
- Broaching tool
- Broach
- Form knurling tool
- Pump housing
- Pump
- Profile roller
- Profile milling cutter
- Connecting rod
- Groove cutter
- Zero point clamping system
- Nimonic
- Micro drill
- Knife
- Dies
- Linear guideways
- Steering rack
- Steering pinion
- Steering nut
- Roller
- Crankshaft
- Coupling flange
- Recirculating ball nut
- Recirculating ball gear
- Inner ring of ball bearing
- Outer ring of ball bearing
- Ball bearing
- Ball screw spindle
- Ball screw nut
- Ball-nose end-mill
- Bone screws
- Circular saw
- Bone rasp
- Hip stem
- Artificial hip
- Acetabulum
- Hip joint ball
- Internal extractor
- Thread molder
- Sprocket gearing
- Bone cutter
- Bone drill
- Sprocket
- Compressor shaft
- Compressor housing
- Graver
- Countersink
- Sliding block
- Inconel
- Impeller
- Thread cutting tool
- Thread cutter
- Universal joint
- Rocker lever
- HSK holder
- Honledge
- Hirth joint
- Hirth coupling
- Constant velocity joints
- Gearbox shaft
- Limit plug gauge
- Threaded gauge
- Piston rod
- Thread rollers
- Flat die
- Threaded spindles
- Piston ring
- Piston pin
- Piston
- Clamping ring
- Tap
- Gripper jaws
- Gerotor
- Joints
- Chuck parts
- Chuck jaws
- Guide rails
- Milling pins
- Milling tools
- Form milling cutter
- Flange shaft
- Flange
- Eccentric shafts
- Deburring knife
- Injection needles
- Injection nozzles
- Single-lip drill
- Nozzle needle
- Nozzle body
- Nozzles
- Dual cut end mill
- Three-jaw chuck
- Double radius cutter
- Spacer ring
- Dental drill
- Bolt
- Drill point
- Drill
- Bending punches
- Band saw
- Compensating shafts
- Pull stud
- Drive shaft
- Axis
- Axis bridge
- Dressing wheels
- Dressing roll
- Dressing
- Four-jaw chuck
- Drilling tool
- Milling cutter
- Gear hob
- Barrier screw
- Drill
- CBN
- Digital twin
- Deburring tools
- Extruder screw
- Screw conveyors
- Roughing
- Forming tools
- Lead screw
- Thread rolling die
- Thread rolling
- Hard metal
- Honing tools
- Corundum
- Reaming
- Burnishing tools
- Finishing
- Ball screw
- Stator blades
- Rotor blades
- Compressor
- Gear hobbing
- Tungsten-molybdenum alloys
- Cutting insert
- XING Dressing
- Mineral casting
- Bevel gear
- Screw compressor
- Screw compactors
- Closed Loop Manufacturing
- Worm gearbox
- Cutting rotor
- Skiving tools
- Insert
- Profile grooving insert
- Cermet
- Cutting ceramics
- High-speed steels
- Polycrystalline diamond
- Machining tools
- Polycrystalline cubic boron nitride
- Nickel superalloys
- Internal gearing
- Serration
- Hypoid gearing
- Thread whirling tools
- Spiral gearing
- Involute gearing
- Ball track milling cutter
- OPC UA
- Material removal rate
- Sintered corundum
- Grain size
- Grinding wheel hardness
- Contact pressure
- Diamond
- Diamond abrasives
- Service life
- Feed rate
- Feed movement
- Feed
- HSK
- IIoT
- SK
- RPM
- Grinding burn
- Grinding crack
- Dressing unit
- Kinematics
- Dynamics
- Machining theory
- Machining with a defined cutting edge
- Machining with an undefined cutting edge
- Peripheral grinding
- Surface grinding
- Up grinding
- Down-grinding
- Rake angle γ
- Clearance angle α
- Shear velocity
- Continuous chips (flow-type chips)
- Tadpole-shaped chips
- Spherical chips (globular chips)
- Cutting speed / machining speed
- Fused aluminum oxide grinding wheel (conventional alumina grinding wheel)
- Semi-friable aluminum oxide grinding wheel (semi-noble corundum grinding wheel)
- Fused aluminum oxide grinding wheel (high-purity aluminum oxide grinding wheel)
- Sintered alumina grinding wheel (microcrystalline alumina grinding wheel)
- Silicon carbide grinding wheel
- CBN grinding wheel
- Diamond grinding wheel
- Hardness testing of vitrified-bond grinding wheels
- Static hardness effect
- Dynamic hardness effect
- Balancing of grinding wheels
- Static balancing
- Dynamic balancing
- Cutting speed / peripheral speed
- Workpiece speed / feed rate
- Speed ratio
- Depth of cut
- Material removal volume
- Chatter marks
- Active roughness depth
- Dressing infeed
- Single-point diamond dressing tools
- Ground form diamond dressing tools
- Multi-point diamond dressing tools
- Dressing plates (diamond tiles)
- Diamond dressing rolls
- PCD dressing tools
- Electroplated diamond dressing bar
- Diamond dressing block (hand-set or electroplated)
- Diamond cup wheel with pneumatic drive
- Crush dressing
- Rotary diamond dressing
- Steel or carbide profile rolls (crush dressing rolls)
- Small crush dressing discs (steel and CVD types)
- Diamond dressing rolls (profiling rolls)
- Profiling with diamond disc dressers (diamond form rolls)
- Continuous Dressing
- Coolants and lubricants in grinding technology
- Non-lubricated and lubricated fully synthetic solutions
- Semi-synthetic and full emulsions
- Cutting and grinding oils
- Additives for coolants and lubricants
- Boundary layer lubrication (surface film lubrication)
- Mixed lubrication
- Fluid lubrication
- Grinding oil viscosity
- Increasing coolant service life
- Creep-feed grinding
- Internal and external cylindrical traverse grinding
- External cylindrical peel grinding
- Internal cylindrical peel grinding
- High-speed grinding (HSG)
- Difference between high-speed grinding and high-efficiency grinding